Tradition vs. Technology

Paris Roubaix is a race steeped in tradition. Every chapter in the race's history sees common threads woven throughout, and this lays the foundation for Paris Roubaix's timeless appeal. Almost every other race in the PRO calendar has been touched by the hand of modern bicycle technologies. A look at the Tour de France reveals high-tech machines taking advantage of the most advanced technologies available to the manufacturing world—an engineer's showcase of the thinnest, lightest, and fastest—an envelope pushed so far that the UCI has a specific rule in place in an attempt to keep things safe.
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The race's tradition extends far beyond the route, the stones, or the concrete showers, rather the tradition extends into the mindset of the riders themselves. Many understand that the race is comprised of unpredictable events and the fastest way to a win is to limit as many unknowns as possible.

A walk though the start village in Compiègne illustrates the different strategies of the teams. Some teams and riders opt for cantilever brakes, others the standard road calipers. Some go for double tape, the 23, 25, 27, 28mm tires, and suspension forks. The list of Roubaix-specific accoutrement is as long as the line at the espresso tents. However, there is one gear selection that remains almost unanimous among teams: the decision to ride "traditional wheels".

The term "traditional" is used by many of the teams to describe the traditional, 32-hole hub, three cross spoke pattern and "low profile" rim with a tubular tire glued to it. Over the years and with all the developments in wheel technology, it is fascinating that the wheel choice for Roubaix remains a "low-tech" option.

Undoubtedly, the high-tech players are in hot pursuit of a seat at the Roubaix table. Zipp, for example, has been hard at work developing a deep section carbon wheel capable of delivering all the performance characteristics against the wind, while continuing to be able to handle the stones. Most recently, the CSC team has been spotted at Flanders with a deep section, rear wheel, and a traditional front.

(BKW has spent some time speaking with the folks at Zipp; stay tuned for a future post featuring Zipp's experiences at the Classics and the future of a deep-section carbon Roubaix wheel.)

For more information on the traditional wheel approach, we placed a call to BKW friend and PRO mechanic George Noyes. As a recap, George turned wrenches for cycling's best and did his time in the trenches for 7-Eleven, Motorola, Cofidis, and Mapei. George has built enough wheels in his career to fill a stadium and included in his builds are wheels that carried the Lion himself to victory at Roubaix.

When speaking about the traditional wheel style with George, it becomes immediately evident that he remains passionate about wheel building and he respects the love and attention to detail so common among traditionally constructed wheels. Although the options for wheel building seem endless, the builds at Roubaix all seem to be alike.

A wheel for Roubaix needs to deliver overall durability, lateral stiffness, and the ability to absorb impact. George confirmed that in the years before deep section, carbon wheels, mechanics often built the wheels with lower spoke tension to give the wheel a softer ride. Today, however, George notes that riders prefer their wheels built with a higher spoke tension because most are accustomed to the ride quality of today's high tension wheels.

An interesting side note regarding the wheels for Roubaix: George recalls, the mechanics always pulled the oldest wheels first. Back in those days, the traditional wheelset was the only wheelset. The Mapei team used the oldest wheels on the truck for Roubaix and, quite simply, Roubaix would be the final ride for these wheels, prompting immediate retirement upon removal from the bike. The team's star riders would always begin Roubaix on a new set of wheels.

Here is a quick glance at the wheel builds for Johan and team:

Front Wheel
Rim: Ambrosio Nemesis 32 hole
Hub: Shimano Dura Ace 32 hole
Spokes: Sapim or DT (Aero when available*)
Tire: Vittoria
Build: 3X with lower tension in spokes

Rear Wheel
Rim: Ambrosio Nemesis 32 hole
Hub: Shimano Dura Ace 32 hole
Spokes: Sapim or DT (Aero then tied and soldered)
Tire: Vittoria
Build: 3X with lower tension in spokes

* Aero spokes were an expensive option and despite the Mapei budget, they were not always available to the mechanics.

Tire pressure remains as much art as science. According to George, the ideal tire pressure for the Roubaix course walks a very fine line, balancing enough pressure to keep the rider above the stones and low enough that the bike feels stable and provides shock absorption. Like cyclocross, tire pressure is considered too high if the rider doesn't frequently bounce off the rim.

The best riders have mastered the art of riding "lightly" enough that they can run a ridiculously low pressure without puncturing. Typical pressure for the Mapei riders hovered around 5 3/4 bars (83 PSI) for the rear and a shockingly low 5 bars (72 PSI) in the front. "The lower the pressure, the more stable the bike is over the stones," notes George.

During our talks, George laughed as he recalled Museeuw's tendency to bleed out air prior to the start of Roubaix. This served as an outlet for nervous energy and the best were always pushing the envelope, seeking the lowest possible pressure. "I used to threaten to glue the valves closed so Johan could not change the pressure," says George.

The traditional wheel set-up has been a part of Roubaix's history since the first race back in 1896. Although developments in wheel design have grown exponentially in the last few years (and some are Roubaix specific), Roubaix appears to be a race where the PROs themselves fear leaving anything to chance and the fear of embracing technology comes from a traditional mindset trusting a traditional wheelset.

The wheels featured in the photos above were built by the skilled hands of George and bound for Max Van Heeswijk's Willems Veranda's Continental Team.

Photo courtesy George Noyes

Bring the Noyes - 1993 World Championships

Interbike is great way to see the latest and greatest, and any films from the gang at World Cycling Productions provides insight into the PRO peloton and the art of racing in the big leagues. Both, however, lack the depth and insight into what it means to be deep in the PRO world. Deep in the sense that you are living and breathing PRO cycling.

BKW recently caught up with veteran of the PRO ranks: journeyman, mechanic, and Belgian resident George Noyes, to discuss the subtleties that make the PRO circuit so enthralling.

About Mr. Noyes
George began his career in the mid-eighties as a team mechanic for the Schwinn PRO team, graduating to the International stage, and making his Tour/Classics debut with the 7-11 team. From there, George built on his experience and knowledge as head mechanic for the Motorola squad in the early 90s, a short stint at Cofidis, and then the mother of all Classics squads, Mapei. George’s professional experience included Andy Hampsten’s Giro win, Armstrong’s World’s victory, and complete and utter Mapei domination at the “Queen of the Classics,” Paris-Roubaix.

George has prepared machines for some of the 20th century’s greatest riders and lived the "behind the scenes" experience by which BKW is so captivated. Over a few espressos, George opened up about his experiences and, naturally, I probed him for information and a sense of what his life was like while working for these teams. Honestly, there was so much incredible information that came from our discussion that it would be impossible to compile it into a readable form in a single post. Therefore, based on the size of George's experience, I'll provide small vignettes that comprise George’s experiences. Some parts of our discussion dealt with the classics, others with the Grand Tours. A few times, we merely spoke in generalities, other times, in full swing with detailed accounts of the weeks, days, and hours leading up to the moments in PRO cycling that are burned into all of our memories. The title for these posts will be “Bring the Noyes” and, it's only fitting that I commence this series with a tale of LA’s World’s victory in a rain-soaked Oslo in 1993.

Oslo, Norway - August 29, 1993
Lance has always been a leader. Early in his career, LA's tough exterior and strategic mind were beginning to take shape, a glimpse of the road ahead perhaps. In the days leading up to the road race, Motorola's team management had exhaustively discussed race day tactics and without question, LA felt he had the legs to capture the rainbow jersey.

Motorola's staff and riders awoke to a steady rain the morning of August 29th. LA was to ride a Tennessee-built titanium bike for the day's event. George had prepared Lance's wheels and glued a fresh set of tubulars. The pressure for the day's rain: 7.5 bars (r) and 6.5 bars (f). As the mechanics feverishly prepared the team's machines, LA and Motorola DS Jim Ochowicz had come out to the service course to check on the bikes and the weather. Ochowicz was especially concerned about the weather, the rain, and the team's chances. The big issue for the mechanics focused on LA's bottle cages. Apparently, the threaded inserts that held the bottle cage into the frame would not tighten properly and both cages were rattling. There was risk they would fire off mortar-style, mid-race. With the start approaching rapidly, one of the mechanics disappeared into the hotel to seek out a solution. He returned a bit later with four, self-tapping screws; the kind an old ski binding would use to mount to a ski. (In fact, they were the very hardware that held the hotel owner's bindings to his skis!) The four simple screws were forced into the frame, securing the bottle cages to the frame. (Rumor has it the hotel owner had no idea that the screws from his skis had been carried to a World's victory. That is, until his ski holiday was brought to an abrupt close mid-run. Apparently the screws never made it back to his skis.)

As George applied the finishing touches to LA's machine, Ochowicz and LA continued to discuss the weather and the team's chances and George was treated to a front row seat, which made him privy to a defining moment in LA's career. In fact, in hindsight the comment seems so telling: As Ochowicz expressed his concerns for the weather, LA with an air of coolness and simplicity, reassured Ochowicz by saying, "Let me handle it." In 1993, LA knew he had the mind to be a legend, it was only a matter of time before he began to lay the groundwork. Hours to be exact.

Photo Courtesy: JS